Three Ways to Control A Rotary Axis.

OPTIONS HOW IT WORKS ADVANTAGES DISADVANTAGES
(1) M-code operation using seperate System 60tm rotary control system. Rotary moves are programmed and stored in the System 60TM control. An M-code from the CNC control signals the System 60TM to execute the next rotary move. A rotary move completion signal from the System 60TM tells the CNC to resume x, y, z, moves.
  • Easy to retrofit
  • Rotary axis system is easlily portable from one machine to another.
  • You can do rotary positioning and rotary cutting
  • Very affordable. The lowest priced of the three options.
  • Requires shop floor programming of System 60TM rotary.
  • You can not do a simultaneous rotary and x,y,z helical cutting moves.
  • If the machine cycle is interrupted and restarted in mid-cycle, an operator error can result in a crash
(2) RS232 operation using seperate System 60TM rotary control system. Rotary moves are programmed and stored in the standard 3-axis CNC control part program along with the x, y, and z moves. When a rotary move is required by the CNC program, all necessary rotary commands (angle, position, feed rate) are sent to the System 60TM automatically via RS232 communication.
  • No shop floor programming required.
  • Crashes are no more likely than with a full 4th axis (Option 3, below).
  • Easy to retrofit to most machines built since 1988.
  • Rotary axis system is easliy portable from one machine to another.
  • You can do rotary positioning and rotary cuffing.
  • Very affordable. Price is only a few hundred dollars more than M-code operation.
  • A tilting-rotary table with two System 60TM controls turns a standard 3-axis machine into a 5-axis positioning and rotary cutting machine for a bargain price.
  • You can not do simultaneous rotary and x, y, z helical cutting moves.
(3) full 4th-axis Rotary moves are programmed and stored in an optional 4-axis CNC control along with the x, y, and z moves.
  • No shop floor programming required. (Same as RS232)
  • Crashes due to operator error are no more likely than for a 3-axis machine
  • You can do simultaneous rotary and x, y, z helical cutting moves required to produce tapered screws, turbine blades, etc.
  • Not portable from one machine to another.

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